| After-sales Service: | Online Support |
|---|---|
| Type: | Rotating Anti-Bending and Straightening Machine |
| Usage: | Sheet |
| Voltage: | 380V |
| Automatic Grade: | Automatic |
| Principle: | Relieving of Internal Stress |
| Customization: |
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| MHT80 Series sheet metal CNC precision leveler parameter table | |||||||
| Machine Model | MHT80-400-19 | MHT80-600-19 | MHT80-800-19 | MHT80-1000-19 | MHT80-1300-19 | MHT80-1600-19 | MHT80-2100-19 |
| Roller Diameter | φ80mm | φ80mm | φ80mm | φ80mm | φ80mm | φ80mm | φ80mm |
| Roller Number | 19 | 19 | 19 | 19 | 19 | 19 | 19 |
| Speed | 0-10m/Min | 0-10m/Min | 0-10m/Min | 0-10m/Min | 0-10m/Min | 0-10m/Min | 0-10m/Min |
| Leveled Width | 400 | 600 | 800 | 1000mm | 1300mm | 1600mm | 2100mm |
| Rated Plate Thickness | 2~8mm | 2~8mm | 2~8mm | 2~8mm | 2~8mm | 2~8mm | 2~8mm |
| Maximum Thickness | 12mm | 12mm | 12mm | 12mm | 12mm | 12mm | 12mm |
| Shortest Workpiece | 135mm | 135mm | 135mm | 135mm | 135mm | 135mm | 135mm |
| Applicable Object | Coil, plane parts, sheet materials, etc | ||||||
MAHATMA is a high-end brand of Guangdong Dayongsheng Science and Technology Co, Ltd. It is a high-tech enterprise dedicated to research and development, production and sales of precision metal leveling machines, automatic loading and unloading and leveling detection production lines.
MAHATMA follows closely the development trend of precision leveling/straightening equipment in Germany and Switzerland, and cooperates with many institutes of higher learning, constantly carries out technological innovation and production improvement, and combines with the production demand of domestic small and medium-sized metal parts manufacturing enterprises, adopts innovative design ideas, advanced manufacturing technology and research and development. Production of hydraulic precision leveling machine, CNC precision leveling machine, quadruple precision leveling machine, six-fold leveling machine, automatic leveling tester, automatic loading and unloading leveling detection production line etc. MAHATMA has become an excellent manufacturer of general precision leveling equipment for plate and sheet parts in China. For customers to save manpower, create perfect workpieces, create maximum benefits, has been widely used in automobile and motorcycle accessories, precision chains, spinning machine parts, elevator parts, cabinets, saw blade matrix and other precision machinery manufacturing factories.
MAHATMA has spent more than twety years developing various kinds of precision leveling and straightening machinery and equipment, mastering the core technology of precision leveling and straightening technology, many of which are pioneered by the industry. It is this spirit of continuous research and development that keeps MAHATMA competitive, excellent product performance, quality and service as well as high quality. The unit price of price ratio makes Mahart famous in the world and pushes the leveller into a new era. Always adhere to R&D - to solve customer innovation, production - to provide customers with high-quality equipment; Sales - to provide customers with satisfactory service as the company's philosophy, determined to become a global professional metal finishing equipment manufacturer, for the vast number of domestic and foreign machinery manufacturing enterprises to provide cost-effective equipment and services! Welcome friends from all walks of life to visit, guide and business negotiation!
A:Five important points in the use of leveling machine The leveling machine is also a large-scale machine. When it is used, it must be operated according to regulations, otherwise it will cause unnecessary trouble. Then we, Guangdong Dayongsheng Technology Co., Ltd., sincerely share the five precautions in using the leveling machine for everyone, and hope to help us: 1. It is not possible to select forward rotation during leveling machine operation. Stop the machine first; select forward rotation after the emergency stop is turned on; when coiling the material, pay attention not to touch the wire with the sheet to prevent the wire from being cut. 2. After long-term use, check whether the screw nut is loose. If it is loose, use a wrench to tighten it; if you have a professional problem, you must ask a professional to deal with it; 3. Pay attention to the maintenance of the leveling machine. Where there is a grease nipple, add butter once a month. Mainly for the smoothness of the bearings! Pay attention to the cleanness of the roller surface, and do not allow welding slag, short sheets or other things to fall into the roller room to avoid damage to the leveling roller. 4. When someone checks for maintenance or refueling, it must be ensured that the power supply of the machine is fully blocked. When turning on the machine, pay attention to whether anyone is approaching the machine. 5. Establish safety awareness and pay attention to personal safety. Do not touch any rotating parts! Summary: Be sure to place the workpiece smoothly to ensure the correct position before starting the leveling machine. For example, when leveling narrow steel, it should be placed in the center of the leveling machine. When the leveling machine is working, the staff must not put their hands on the workpiece and stop the measurement or inspection. It is only possible to measure the flatness of the workpiece after stopping. For large workpieces, the operator cannot stand on the workpiece while it is running. Avoid turning your hands and clothes into the rollers of the leveler after starting up. If abnormal sounds are found at work, workers should immediately stop and check.
A:As we all know, the leveling machine is mainly used to correct various specifications of plates and cut into pieces, and is suitable for the leveling of various cold and hot rolled plates. Due to its convenient and simple operation, the scale of use is widely used in machinery, metallurgy, building materials, chemical industry, electronics, electricity, light industry and other industries, especially in shipbuilding, rolling stock, boiler bridges, metal structure factories and other industries. Shortage of essential products. So what exactly is the effect of a leveler on sheet metal? 1. Improve the quality of metal sheet: Leveler is a precision machine used to correct the defects of coils and plates. These disadvantages include longitudinal tortuosity, lateral warping, distortion, marginal sickle bending, wave edges, coil cracks, and center bumps. If we use a leveler, these shortcomings can be handled very well, so the quality of the entire metal sheet will be improved. 2. Remove the stress of the material: The use of a leveling machine to level the plate can remove the stress in the guessing of the material, mainly because the leveling technology can selectively extend each part of the material. In order to obtain a common fiber length, below the material yield point, the shorter part of the sheet fiber is stretched in proportion. Its realization is that the material passes through the leveling machine with a small radius of curvature to make up and down twists and turns, so that the shorter material fibers are elongated. When the sheet moves toward the exit of the leveling machine tool, the amplitude of the upward and downward zigzags gradually decreases to eliminate material deformation caused by the severe zigzag at the leveling entrance of the machine tool. 3. Adapt to high-strength materials: Due to the increasing use of high tensile strength materials in the metal sheet metal industry, the leveling of materials requires a large leveling pressure. In the leveling process, higher leveling pressure will have an impact on the structure of the machine tool and the leveling roller. The equipment is very important to improve the leveling quality and the life of the machine.
A:Extrusion and stamping: Flatness defects and internal stresses in the coil can make accurate forming difficult. On the one hand, it may cause damage to the mold, and on the other hand, it may reduce the quality of the finished product. Defects in the flatness of raw materials may also cause the entire equipment to stop operating, and the utilization rate of the equipment will be reduced as a result. Shear: Shearing will release the stress in the raw material, which will cause visible deformation of the material. Defects in the flatness of the coil will not guarantee the cutting accuracy. Blanking flatness is a very important quality criterion, because it is usually necessary to continue processing the cut sheet in subsequent processes. Roll forming: During roll forming, the shape of the steel sheet coil is changed through a series of processing steps using rollers. Defects in the stress and flatness of the raw materials make precise forming of the coil difficult. Due to the fast processing speed, the flatness defect of the coil will have a serious negative impact on the processing safety of the roll forming line.
A:The quadruple precision leveling machine achieves the leveling effect through the roller rolling type leveling of the leveler. The four-fold high-precision leveling machine uses the support rollers between the upper and lower leveling work rollers and the support bearings (wheels) to form a double-roller structure with two layers of up and down; the force of the leveling rollers is evenly distributed. , Good structural rigidity, small deflection of work rolls, high leveling accuracy, straightening of stroke harmonic attenuation, fundamentally solve common leveling common in ordinary leveling, easy to produce impressions on rolls, workpiece sags, sickle bends And other issues, to improve the accuracy of plate correction, a wide range of applications, the surface of the material will not leave rolling marks, high correction accuracy. The four-layer precision sheet leveling machine is a leveling roller with a four / six-layer structure with a large number of support rollers. It is repeatedly twisted repeatedly to make the length of the metal fibers gradually uniform, eliminate internal stress, restore and improve the flatness of the part. , To prepare for subsequent processing steps such as bending / welding! This series of leveler is more accurate and more ideal than ordinary leveler, which can ensure stable and high-quality leveling effect. Great value-added, saving man-hours, raw materials and labor costs, minimizing the rejection rate and rework rate. It is suitable for metal products such as circular saw blades, clutches, lock panels, knives, auto and motorcycle accessories, fine blanking, and electrical manufacturing.
A:The leveling machine is often used in the machinery industry. It is mainly used to correct various specifications of plates and cut into pieces. The operation is very simple and convenient, so it has a wide range of uses. Is anyone wondering what the leveling process is like? In order to let everyone know more about the precision leveling machine, let's explain it in detail by introducing the leveling process below. I hope everyone can read it carefully and learn from it. 1. The meandering workpiece alternately zigzags in the middle of the separately driven leveling roller to complete the workpiece leveling. The upper and lower leveling rollers of the precision leveling machine are intertwined with each other to form equipment, forming a wedge-shaped cross section opened in the running direction. Large zigzag deformation occurs at the entrance, where the data deforms until it reaches a plastic state. 2. When the workpiece passes through a precision leveling machine, it is leveled to the required flatness in one leveling operation. Parts are fed into and out of precision levelers by conveyors or rollers. Large parts may require secondary leveling. Round workpieces need to be leveled in both directions. The economical solution for mass production of workpieces such as clutch laminations is successive levelers. 3. The precision leveling machine can be set up quickly and conveniently because it uses the upper beam leveling roller frame feed system. After using the control panel, enter the setting value. The adjustment of the upper roller frame is performed by the motor and the turbine mechanism, and the adjustment accuracy reaches 0.01mm. High-performance positioning control equipment ensures instantaneous adjustment of the adjustment value. We will introduce the leveling process of precision levelers here first. The use of precision levelers has greatly assisted our machinery industry. We also often need to protect and maintain our Precision leveler to extend its service life. Guangdong Dayongsheng Technology Co., Ltd. is a professional manufacturer of leveling machines. If you need to buy, please contact us.
| Leveling Series | Model | Roller Diameter(mm) | Thickness (mm) | Width(mm) | Roller qty(Standard) | Shortest part(mm) |
| MHTP High-end CNC Precision Leveling Machine | MHTP10 | 10 | 0.03-0.6 | 100-300 | 31 | 20 |
| MHTP15 | 15 | 0.08-1.0 | 100-600 | 31 | 30 | |
| MHTP20 | 20 | 0.3-1.2 | 200-1600 | 23 | 40 | |
| MHTP30 | 30 | 0.5-2.0 | 400-3000 | 23 | 60 | |
| MHTP40 | 40 | 0.6-3.0 | 400-3000 | 21 | 70 | |
| MHTP50 | 50 | 0.8-4.0 | 400-3000 | 21 | 90 | |
| MHTP60 | 60 | 1.0-6.0 | 400-3000 | 21 | 100 | |
| MHTP80 | 80 | 2.0-8.0 | 400-3000 | 19 | 130 | |
| MHTP100 | 100 | 3.0-12.0 | 400-3000 | 19 | 160 | |
| MHTP120 | 120 | 4.0-16.0 | 400-3000 | 19 | 190 | |
| MHTP150 | 150 | 6.0-25.0 | 600-3000 | 19 | 240 | |
| MHTP200 | 200 | 8.0-30.0 | 800-3000 | 15/19 | 310 | |
| MHTP250 | 250 | 10.0-40.0 | 1000-3500 | 15/19 | 390 | |
| MHTP300 | 300 | 12.0-50.0 | 1000-4000 | 15/19 | 480 | |
| MHTY Hydralic High precision Leveling Machine | MHTY30 | 30 | 0.5-3.0 | 400-3000 | 23 | 60 |
| MHTY40 | 40 | 00.6-4.0 | 400-3000 | 23 | 70 | |
| MHTY50 | 50 | 0.8-5.0 | 400-3000 | 23 | 90 | |
| MHTY60 | 60 | 1.0-8.0 | 400-3000 | 21 | 100 | |
| MHTY80 | 80 | 2.0-10.0 | 400-3000 | 15/19 | 130 | |
| MHTY100 | 100 | 3.0-12.0 | 400-3000 | 15/19 | 160 | |
| MHTY120 | 120 | 4.0-20.0 | 400-3000 | 15/19 | 190 | |
| MHTY150 | 150 | 6.0-30.0 | 600-3000 | 15/19 | 240 | |
| MHTY200 | 200 | 8.0-40.0 | 800-3500 | 15/19 | 310 | |
| MHTY250 | 250 | 10.0-50.0 | 1000-3500 | 15/19 | 390 | |
| MHTY300 | 300 | 12.0-60.0 | 1000-4000 | 15/19 | 480 | |
| Normal MHT CNC High precision Leveling Machine | MHT10 | 10 | 0.03-0.6 | 100-300 | 31 | 20 |
| MHT15 | 15 | 0.08-1.0 | 100-600 | 31 | 30 | |
| MHT20 | 20 | 0.3-1.2 | 200-1600 | 23 | 40 | |
| MHT30 | 30 | 0.5-2.0 | 400-3000 | 23 | 60 | |
| MHT40 | 40 | 0.6-3.0 | 400-3000 | 21 | 70 | |
| MHT50 | 50 | 0.8-4.0 | 400-3000 | 19 | 90 | |
| MHT60 | 60 | 1.0-6.0 | 400-3000 | 21 | 100 | |
| MHT80 | 80 | 2.0-8.0 | 400-3000 | 19 | 130 | |
| MHT100 | 100 | 3.0-12.0 | 400-3000 | 19 | 160 | |
| MHT120 | 120 | 4.0-16.0 | 400-3000 | 19 | 190 | |
| MHT150 | 150 | 6.0-25.0 | 600-3000 | 19 | 240 | |
| MHT200 | 200 | 8.0-30.0 | 800-3000 | 15/19 | 310 | |
| MHT250 | 250 | 10.0-40.0 | 1000-3500 | 15/19 | 390 | |
| MHT300 | 300 | 12.0-50.0 | 1000-4000 | 15/19 | 480 | |
| Four-fold type Leveling Machine | SHS10 | 10 | 0.03-0.5 | 100-200 | 19 | 20 |
| SHS15 | 15 | 0.08-1.0 | 200-400 | 19 | 30 | |
| SHS20 | 20 | 0.2-1.5 | 400-800 | 19 | 40 | |
| SHS32 | 32 | 0.5-2.0 | 400-800 | 19 | 60 | |
| SHS42 | 42 | 0.4-3.0 | 400-1300 | 19 | 70 | |
| SHS50 | 50 | 0.8-3.5 | 400-1600 | 15/19 | 90 | |
| SHS60 | 60 | 1.0-6.0 | 400-1600 | 15 | 100 | |
| SHS80 | 80 | 2.0-8.0 | 400-2100 | 15 | 130 | |
| Two-fold Leveling Machine | STS42 | 42 | 0.4-3.0 | 200-600 | 19 | 70 |
| STS70 | 70 | 0.8-6.0 | 200-1600 | 13 | 120 | |
| STS90 | 90 | 3.0-8.0 | 400-1600 | 13 | 150 | |
| STS120 | 120 | 4.0-12.0 | 400-2600 | 13 | 190 | |
| STS150 | 150 | 6.0-18.0 | 450-3000 | 13 | 240 | |
| STS200 | 200 | 8.0-25.0 | 800-3000 | 13 | 310 |
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