Sheet Metal Multiple Roll Flattening Machine Solutions

• Customization: Available
• After-sales Service: Online Support
• Type: Rotating Anti-Bending and Straightening Machine
• Model NO.: MHTP100 Series
• Voltage: 380V
• Automatic Grade: Automatic
• Principle: Relieving of Internal Stress
• Certification: CE
• Warranty: 12 Months
• Customized: Customized
• Condition: New
• Width: 400-3000mm
• Roll Diameter: 100mm
• Rated Thickness: 3.0-12.0mm
• Maximum Thickness: 20.0
• Number of Rolls: 19
• Shortest Part: 160
• Leveling Speed: 0-10m/Min
• Transport Package: Wooden Case Package
• Specification: Please consult customer service
• Trademark: MAHATMA
• Origin: China
• HS Code: 8462219000
• Production Capacity: 500 Set/Year

Product Description

Product Parameters

 

Model	MHTP10 Series	MHTP15 Series	MHTP20 Series
Roll diameter	10mm	15mm	20mm
Rated Width	100-300mm	100-600mm	200-1600mm
Rated thickness	0.03-0.6mm	0.08-1.0mm	0.3-1.2mm
Number of rolls	31	31	31
Max Thickness	1.0mm	2.0mm	3.0mm
Shortest part	20	30	40
Leveling speed	0-10m/Min	0-10m/Min	0-10m/Min
Voltage	3-phase 380v	3-phase 380v	3-phase 380v

 

Model	MHTP30 Series	MHTP40 Series	MHTP50 Series
Roll diameter	30	40	50
Rated Width	400-3000mm	400-3000mm	400-3000mm
Rated thickness	0.5-2.0	0.6-3.0	0.8-4.0
Number of rolls	23	23	21
Max Thickness	4	6	8
Shortest part	60	70	90
Leveling speed	0-10m/min	0-10m/min	0-10m/min
Voltage	3-phase.380V	3-phase.380V	3-phase.380V

Model	MHTP60 Series	MHTP80 Series	MHTP100 Series
Roll diameter	60	80	100
Rated Width	400-3000mm	400-3000mm	400-3000mm
Rated thickness	1.0-6.0	2.0-8.0	3.0-12.0
Number of rolls	21	19	19
Max Thickness	12	16	20
Shortest part	100	130	160
Leveling speed	0-10m/min	0-10m/min	0-10m/min
Voltage	3-phase.380V	3-phase.380V	3-phase.380V

Model	MHTP120 Series	MHTP150 Series	MHTP200 Series
Roll diameter	120	150	200
Rated Width	400-3000mm	600-3000mm	800-3000mm
Rated thickness	4.0-16.0	6.0-25.0	8.0-30.0
Number of rolls	19	15/19	15/19
Max Thickness	25	30	40.0
Shortest part	190	240	310
Leveling speed	0-10m/min	0-10m/min	0-10m/min
Voltage	3-phase.380V	3-phase.380V	3-phase.380V

Model	MHTP250 Series	MHTP300 Series
Roll diameter	250	300
Rated Width	1000-3500mm	1000-4000mm
Rated thickness	10.0-40.0	12.0-50.0
Number of rolls	15/19	15/19
Max Thickness	48.0	60.0
Shortest part	390	480
Leveling speed	0-10m/min	0-10m/min
Voltage	3-phase.380V	3-phase.380V

 

CNC Leveling machine function

Compared with other leveling methods, the control system of this machine has the functions of storing, calling, editing process and
equipment parameters as well as the function of misoperation identification and early warning. When in use, on the operating table, the touch screen in Chinese and English can set the input and outlet pressure according to the plate thickness, plate width and other parameters or the existing parameters in the database, so as to realize the electric adjustment of the work roll out and entry gap, and manual adjustment and correction. In order to solve the customer needs, we also added the remote service function of the system.


The machine adopts Siemens PLC controller, and the running speed is controlled by Siemens frequency converter. All the movements of the machine are centrally controlled by the operating console. The operation panel is simple and easy to understand. And equipped with digital display displacement, the operation is very simple and fast. It takes only a few seconds to level sophisticated hardware pieces that usually take a long time to finish by hand.

Features:

1. standard configuration: Micro Innovation company's touch screen

2. can store 200 parts material information (according to customer's requirement, can enlarge the storage capacity)

3.concise, clear user interface

4.professional application, fast levelling gap setting

5. according to 0.01 mm

6. optional configuration: remote service

7.The rollers can be pulled out automatically (easy to clean the rollers)

8.Automatic calculation of quantity (can be connected to various MRP, ERP system control, realize automatic setting and monitoring equipment start-up time, effective working time and overtime automatic counting function of the number of parts)

9.Full support (the entire roller is fully supported, with strong structural strength)

10.Automatic monitoring function (convenient to monitor equipment and production conditions at any time, convenient for repair and maintenance)

11.Wide support shaft (improves the running rigidity of the leveling roller, and reduces indentation in a wider range)

12.Remote control function (for customers in remote areas, our engineers can help customers solve problems such as machine failure and equipment failure at any time)

13.Photoelectric protection (to avoid unnecessary safety hazards caused by personnel or workpieces entering the equipment by mistake)

14.BMW paint (using high-end BMW paint, the whole machine is stable, high-end and luxurious)

15.Automatic flatness detection (automatic scanning accuracy detection) (optional)

16.The whole line is unmanned and fully automatic adjustment (optional)

Intelligent operating system:

New style of intelligent operating system, powerful dynamic performance and stability, improve software operation fluency; integrated fast intelligent leveling mode;

MHTP series high-precision leveling machine

Independent intellectual property rights, a number of patented technologies, ultra-high-efficiency leveling, intelligent control;

Self-lubricating system for all machine tools

High intelligence, high integration, maintenance-free, one-button setting for low oil pressure alarm, no oil shutdown, avoiding machine wear caused by untimely lubrication;

Remote cloud control system
It can realize remote monitoring of equipment operating status, fault query, fault judgment, etc., and real-time cloud monitoring of equipment;self-developed gearbox gear universal joint transmission, faster acceleration and speed, and better rigidity and impact resistance;Independently developed gearbox Gear universal joint transmission, faster acceleration and speed, better rigidity and impact resistance;

Hollow structure machine tool
The main body of the machine tool has no heating area, and there is no thermal deformation in permanent use. The main body of the machine tool is stable and reliable, so that the leveling accuracy is stable for a long time.

Can be used to detect the flatness of metal products, the measurement process does not need to stop, the measurement speed is fast; Automatic detection, greatly improve the efficiency of measurement, mechanization and rapid measurement of flatness, simple and convenient operation, highly accurate. Measurement application: rapid detection of the flatness of metal sheet.


* The whole set of upper and lower leveling rollers can be independently integrated and driven by the motor to automatically open the machine tool, close and comprehensive observation of the state of the leveling roll and support roll, more convenient and fast operation (the time of disassembling and installing the roller is only a few minutes).

* Compared with the thicker and heavier leveling roller, it takes more time to disassemble, and the working efficiency is greatly reduced, so the production capacity requirements cannot be completed in time. Compared with the automatic extraction cleaning device, the advantages of convenient operation are more obvious, greatly improving the operating efficiency.

* Help to improve the product surface quality of the advanced version of cleaning roller change device, for sheet metal parts surface quality requirements of high, if the metal burr and debris are not clean in time, it will cause pits, crushing and scratches on the surface of the product!
 

 

Why should we Level it?

The effect before and after Leveling,only need several seconds one time leveling

 

 

Company Profile

The History about Mahatma

MAHATMA Brand-a high-end automation brand operated by Guangdong (Jiangxi) Dayongsheng Technology Co., Ltd. -- A high-tech enterprise dedicated to R&D, production and sales of high-precision leveling machines and supporting peripheral equipment. Introduce precision leveling/straightening equipment technology from Germany and Switzerland, and cooperate with a number of

universities and research institutes in production, learning, and research, continuously carry out technological innovation and production improvement, and combine the needs of many metal precision parts manufacturing enterprises to adopt innovation Design ideas, advanced manufacturing technology, R&D and production: servo CNC high-precision leveling machine, hydraulic high-precision leveling machine, four (six) heavy-duty leveling machine, automatic loading and unloading manipulator, robot, laser leveling detector, High-precision uncoiling, leveling, stamping and shearing

Others Derscription

1.Warranty period: the supplier guarantees that the above products provided to the demander are brand-new products of the original factory; And for the above products, the warranty period is one year; During the warranty period, in case of non-human mechanical failure, natural damage and other conditions of the supplier's products under normal use, the supplier shall be responsible for free maintenance or replacement; In case of failure caused by improper warranty and force majeure, the Demander shall charge the cost as appropriate;
 

2.Payment method: 40% advance payment, 60% balance payment after supplier's acceptance and before shipment;
 

3.Place of delivery: the place of delivery is the location of the demander's company or the place designated by the demander (domestic).
 

4.Transportation and insurance: before the goods arrive at the demander's company, the risk of goods loss and loss shall be borne by the supplier; After being handed over to the demander's company, all risks shall be borne by the demander. The transportation expenses from the supplier to the Demander shall be borne by the supplier.
 

5.Delivery time: 7 days after receiving the advance payment;
 

6.Packaging requirements: the supplier undertakes to package the products according to the packaging method of the above products when they leave the factory, or ensure that the products are not damaged; When taking delivery of the contract equipment, Party A shall check the external packaging of the contract equipment. If the external packaging of the contract equipment is damaged or the equipment is seriously damaged, Party A shall immediately notify the supplier or reject it.
 

7. Acceptance criteria: 7.1-The acceptance shall be carried out according to the quality standards or enterprise production standards agreed in the contract. In case of any objection, a written notice shall be submitted to the supplier within 7 days after the arrival of the products. If no written objection is raised within the time limit, it shall be deemed as default acceptance;
 

7.2- Within one month after the completion of equipment installation and commissioning, if the acceptance procedure cannot be completed due to the supplier's factors, the demander will be deemed to have accepted the equipment by default.
 

7.3- Acceptance items: after the equipment is assembled and debugged in the supplier's factory, notify the demander to arrive at the site for acceptance with samples, and deliver the equipment to the demander's factory after passing the pre acceptance. After installation and commissioning in the buyer's factory, notify the buyer of acceptance, and both parties sign the acceptance certificate.
 

8. Modification and change of contract: during the execution of this contract, if there are matters not covered or need to be modified or changed, the supplier and the Demander shall negotiate and sign a supplementary agreement attached to this contract. All supplementary provisions have the same legal effect as the contract.
 

9. Ownership retention: the supplier has the ownership of the products for which the demander has not paid the full payment. Once the payment is settled, the ownership of the products belongs to the demander;
 

10. Liability for breach of contract: in case of any dispute arising from the performance of this contract, the supplier and the supplier need to resolve it through negotiation. If the negotiation cannot be resolved, it shall be under the jurisdiction of the people's court in the place where the supplier is located and resolved through litigation;
 

11. This agreement is made in duplicate, with Party A and Party B holding one respectively. It will come into force after being sealed and signed.
 

12. Faxes and photocopies have the same legal effect.
 

13. Installation: when the equipment arrives at the demander's site, the demander is responsible for unloading and positioning the machine tool, and the supplier sends personnel to assist; The supplier shall be responsible for the installation of the equipment, and the Demander shall provide relevant electricity and operators for installation and commissioning.
 

Certifications