Easy to Operate Metal Steel Process Roll Leveling Equipment

Product Details
Customization: Available
After-sales Service: Online Technology Service.Video Service
Type: Rotating Anti-Bending and Straightening Machine
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Number of Employees
101
Year of Establishment
2008-07-02
  • Easy to Operate Metal Steel Process Roll Leveling Equipment
  • Easy to Operate Metal Steel Process Roll Leveling Equipment
  • Easy to Operate Metal Steel Process Roll Leveling Equipment
  • Easy to Operate Metal Steel Process Roll Leveling Equipment
  • Easy to Operate Metal Steel Process Roll Leveling Equipment
  • Easy to Operate Metal Steel Process Roll Leveling Equipment
Find Similar Products
  • Overview
  • Product Parameters
  • Why should we Level it?
  • How to Operate the machine?
  • FAQ
  • Exhibition Shows
  • Company Profile
Overview

Basic Info.

Model NO.
VST120-600-13
Usage
Sheet
Voltage
380V
Automatic Grade
Automatic
Principle
Large Deformation
Certification
ISO9001, CE
Warranty
12 Months
Customized
Customized
Condition
New
Width
0-600mm
Roll Diameter
120mm
Rated Thickness
3.0-10.0
Number of Rolls
13
Shortest Part
190
Leveling Speed
0-12m/Min
Application
Copper Plate,Stainless Steel Plate.Steel
Service
OEM&ODM Available
Motor Power
7.5kw
Transport Package
Wooden Case Package
Specification
Please consult customer service
Trademark
MAHATMA
Origin
China
HS Code
8462219000
Production Capacity
500 Set/Year

Packaging & Delivery

Package Size
150.00cm * 255.00cm * 190.00cm
Package Gross Weight
3000.000kg

Product Description

Easy to Operate Metal Steel Process Roll Leveling Equipment
Easy to Operate Metal Steel Process Roll Leveling Equipment

Product Parameters
Model VST120-400-13 VST120-600-13 VST120-1000-13 VST120-1300-13 VST120-1600-13 VST120-2100-13
Roll diameter 120 120 120 120 120 120
Width 0-400MM 0-600MM 0-1000MM 0-1300MM 0-1600MM 0-2100MM
Rated thickness 4.0-12.0mm 4.0-12.0mm 4.0-12.0mm 4.0-12.0mm 4.0-12.0mm 4.0-12.0mm
Number of rolls 13.0  13.0  13.0  13.0  13.0  13.0 
Shortest part 190 190 190 190 190 190
Leveling speed 0-12m/min 0-12m/min 0-12m/min 0-12m/min 0-12m/min 0-12m/min
Voltage 3-phase 380v 3-phase 380v 3-phase 380v 3-phase 380v 3-phase 380v 3-phase 380v


List of main purchased parts:

Serial Name Brand
1 Main drive motor China Fangli
2 Main drive reducer LVSU
3 Bearing NSK
4 Frequency converter Delta
5 Electric appliance OMRON
6 Leveling roll MAHATMA
7 Main gear MAHATMA
8 Feeding and discharging platform MAHATMA
9 Cleaning cloth Normal

Technical service requirements:

The on-site services to be undertaken by the seller include but are not limited to the following:


1) During the important commissioning of the buyer's equipment, in case of unstable operation or failure of the equipment, the Seller shall, according to the buyer's needs, timely send professionals to the site for long-term support, eliminate the failure and ensure stable operation; The duration and times of on-site security shall be determined according to the use needs of the buyer, and the Seller shall actively cooperate.

2) During the field commissioning of the buyer's equipment, the Seller shall respond within 48 hours after receiving the fault information from Party A, arrive at the site within 72 hours, and eliminate the fault within 1 working day.

3) After the equipment passes the acceptance, the warranty period shall refer to the requirements of the corresponding clauses of the contract.

4) After the equipment warranty period (1 years, calculated from the date of delivery), a wide range of preferential technical support will be provided for life.

Easy to Operate Metal Steel Process Roll Leveling Equipment

Why should we Level it?


  The Leveling principle

Roll leveling is a simple and fast method to obtain high precision flat parts, plates or strips. In the past, for example, correction had to be done only by experienced older workers. And for roller leveling, anyone can quickly and easily master the processing method.
 
When roller leveling is used, a plate will be continuously bent for many times. From the entrance to the exit of the roller leveller, the groups of Levellers are arranged alternately. In this way, there is always one roller in the two relative levelling rollers for the lower roller. From the first levelling roller to the outlet, the degree of alternating bending gradually decreases. The bending process is similar to a gradually decreasing sine curve. Through elasto-plastic cross-bending and decreasing the amount of deformation, the plate will become flat, and more importantly, the elimination of stress and eventually leveling it!
 
Straightening directly after the follow-up processing, no longer time-consuming and laborious rework. So roll leveling is the material itself stress release, to achieve a flatness of a process! Eliminate internal stress, straighten flatness!


 
Easy to Operate Metal Steel Process Roll Leveling Equipment



Problems may occur when processing unleveled coils:
 

Roll forming

During rolling molding, a roller is used to change the shape of the steel sheet coil through a series of processes. The defects of stress and flatness of raw materials make it difficult to realize accurate forming of coil. Due to the fast processing speed, the roughness defect of the roll will bring serious negative impact on the processing safety of the rolling molding line.

Stamping

The flatness defects and internal stresses in the coil can make accurate forming difficult. On the one hand, it may cause mold damage, on the other hand, it may lead to a decline in the quality of finished products. In addition, the flatness defect of raw materials may also cause the whole equipment to stop running and reduce the use efficiency of the equipment.


Shear plate

Shear processing will release the stress in the raw material, resulting in visible deformation of the material. The flatness defect of the coil will not guarantee the shear precision. The flatness of raw materials is a very important quality standard, because the sheared sheet is usually processed in a subsequent process.

Laser cutting line

Whether it is from sheet material, coil material to finished product, highly automated integrated processing line, smart factory, etc., the flatness defect of the coil material will not guarantee the cutting accuracy and is more likely to cause the loss of the laser head. After high-precision leveling It can improve efficiency and precision faster, save time and space,and reduce the cost of raw materials and accessories.

Deburring production line

In the process of deburring, the unevenness of the workpiece will lead to a decrease in the quality of the part. Some parts
cannot completely remove burrs or iron slag. After leveling, the workpiece can quickly improve the efficiency and quality
of deburring and reduce the rework rate and rate.

 

Easy to Operate Metal Steel Process Roll Leveling Equipment

 

How to Operate the machine?

How to operate the hand wheel leveling machine

 

Step 1: measure material thickness, plane distortion
 
Step 2: put into the leveling machine in and out after adjusting the leveling machine
(in the case of loose material in the pass, adjust the handwheel downward until there is resistance. In the case of tight material in the pass, adjust the handwheel upward until there is resistance.)
 
Step 3: according to the front tight after the leveling operation precise adjustment.
When there is resistance in and out of the material, adjust the inlet down 1mm, the outlet does not move
 
Step 4: turn on the power and turn on automatic mode
 
Step 5: put the material into the leveling machine
 
Step 6: test the smoothness of the material, put the material on the marble platform to test.
If the material is not leveled by the leveler, adjust according to step 7
 
Step 7: Level Again
If the leveling effect has not been achieved, continue to adjust the import down 1mm, such as the front pressure is too large, you can adjust the export down leveling
 
Step 8: test the smoothness of the material to achieve the effect
 
Step 9: finish debugging, turn off the power and clean the inside and surface of the Machine.

Easy to Operate Metal Steel Process Roll Leveling Equipment

FAQ
  • 01.How much do you charge for the services

    One purchase, lifetime service. We always provide free online problem-solving, and if the warranty period is exceeded, all equipment parts can be purchased at the factory price.

  • 02.Do you have after sales support?

    Yes, we are happy to give advice and we also have skilled technicians available 24hrs online. We need your machines running in order to keep your business running.

  • 03.I am not sure if this machine suitable for my work?

    Don't worry, just tell me your working materials, specifications of workpieces, like width, thickness and length, then I will recommend you the most suitable machine for you.

  • 04.Are you factory or trading company?

    We are factory, which manufactures CNC Leveling Machines , with 20 years experience in CNC machine's industry.

  • 05.How can i do if the machine goes wrong?

    If confronted with such problems,online service is offered,you could contact our sales. Also,we offer engineer delivery service.Please contact us asap and don't try fix the machine by yourself or someone else. We will response within 12 hours as quick as we can to solve it for you
     

    Exhibition Shows

    Easy to Operate Metal Steel Process Roll Leveling Equipment

    Company Profile

    MAHATMA is a high-end brand of Guangdong Dayongsheng Science and Technology Co, Ltd. It is a high-tech enterprise dedicated to research and development, production and sales of precision metal leveling machines, automatic loading and unloading and leveling detection production lines.

    MAHATMA follows closely the development trend of precision leveling/straightening equipment in Germany and Switzerland, and cooperates with many institutes of higher learning, constantly carries out technological innovation and production improvement, and combines with the production demand of domestic small and medium-sized metal parts manufacturing enterprises, adopts innovative design ideas, advanced manufacturing technology and research and development. Production of hydraulic precision leveling machine, CNC precision leveling machine, quadruple precision leveling machine, six-fold leveling machine, automatic leveling tester, automatic loading and unloading leveling detection production line etc. MAHATMA has become an excellent manufacturer of general precision leveling equipment for plate and sheet parts in China. For customers to save manpower, create perfect workpieces, create maximum benefits, has been widely used in automobile and motorcycle accessories, precision chains, spinning machine parts, elevator parts, cabinets, saw blade matrix and other precision machinery manufacturing factories.

    MAHATMA has spent more than twety years developing various kinds of precision leveling and straightening machinery and equipment, mastering the core technology of precision leveling and straightening technology, many of which are pioneered by the industry. It is this spirit of continuous research and development that keeps MAHATMA competitive, excellent product performance, quality and service as well as high quality. The unit price of price ratio makes Mahart famous in the world and pushes the leveller into a new era. Always adhere to R&D - to solve customer innovation, production - to provide customers with high-quality equipment; Sales - to provide customers with satisfactory service as the company's philosophy, determined to become a global professional metal finishing equipment manufacturer, for the vast number of domestic and foreign machinery manufacturing enterprises to provide cost-effective equipment and services! Welcome friends from all walks of life to visit, guide and business negotiation

     

 

         Easy to Operate Metal Steel Process Roll Leveling Equipment

Public welfare activities&certificates:
 
Rao Yongping, the chairman of Mahatma Group, is keen on charity and public welfare. He has built 43 schools with Zhanneng    team in ten years to enable those left-behind children to learn. During this period, the chairman was keen on various public welfare  events, promoting the culture of charity and advocating the dedication of love. We believe that "no winter is insurmountable, and no spring will not come". Every ray of light gathered together is a brilliant and powerful spring.

 Mahatma always adheres to the business philosophy of "technological innovation for development", constantly applies the latest scientific and technological achievements, and strives to improve the technological strength and technical advantages of the enterprise. It has won the title of"high-tech enterprise", and passed the ISO9001 quality management system and CE certification. The company has been rated as "credit cultivation unit", "China industry leading brand", "contract-abiding and trustworthy unit", "China Famous Brand" and other titles. And obtained more than 20 utility model patents and a number of invention patent certificates. And obtained hundreds of utility model patents and a number of invention patent certificates. And successfully passed the Guangdong Province specialized and specialized new enterprise audit was rated as "specialized and specialized and specialized new enterprise".
Easy to Operate Metal Steel Process Roll Leveling Equipment

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