Plate Press Sheet Wheel Roller Flattening Machine

• Customization: Available
• After-sales Service: Online Technology Service.Video Service
• Type: Rotating Anti-Bending and Straightening Machine
• Model NO.: VST90-1600-13
• Voltage: 380V
• Automatic Grade: Automatic
• Principle: Large Deformation
• Certification: ISO9001, CE
• Warranty: 12 Months
• Customized: Customized
• Condition: New
• Width: 0-1600mm
• Roll Diameter: 90mm
• Rated Thickness: 2.0-8.0mm
• Number of Rolls: 13
• Shortest Part: 150
• Leveling Speed: 0-12m/Min
• Application: Copper Plate,Stainless Steel Plate.Steel
• Service: OEM&ODM Available
• Motor Power: 7.5kw
• Transport Package: Wooden Case Package
• Specification: Please consult customer service
• Trademark: MAHATMA
• Origin: China
• HS Code: 8462219000
• Production Capacity: 500 Set/Year
• Package Size: 270.00cm * 220.00cm * 225.00cm
• Package Gross Weight: 6500.000kg

Product Description

Product Parameters

Model	VST90-400-13	VST90-600-13	VST90-800-13	VST90-1300-13	VST90-1600-13
Roll diameter	0-400MM	0-600MM	0-800MM	0-1300MM	0-1600MM
Width	90	90	90	90	90
Rated thickness	3.0-8.0MM	3.0-8.0MM	3.0-8.0MM	3.0-8.0MM	3.0-8.0MM
Number of rolls	13.0	13.0	13.0	13.0	13.0
Shortest part	150	150	150	150	150
Leveling speed	0-12m/min	0-12m/min	0-12m/min	0-12m/min	0-12m/min
Voltage	3-phase 380v	3-phase 380v	3-phase 380v	3-phase 380v	3-phase 380v

Model	VST42 Series	VST70 Series	VST90 Series	VST120 Series	VST150 Series	VST200 Series
Roll diameter	42	70	90	120	150	200
Width	0-600mm	0-1600mm	0-1600mm	0-2100mm	0-2100mm	0-2100mm
Rated thickness	0.4-3.0mm	0.8-6.0mm	3.0-8.0mm	4.0-12.0mm	6.0-18.0mm	8.0-25.0mm
Number of rolls	19	13	13	13	13	13
Shortest part	70	120	150	190	240	310
Leveling speed	0-15m/min	0-15m/min	0-12m/min	0-12m/min	0-12m/min	0-12m/min
Voltage	3-phase 380v	3-phase 380v	3-phase 380v	3-phase 380v	3-phase 380v	3-phase 380v

List of main purchased parts:
 

Serial	Name	Brand
1	Main drive motor	China Fangli
2	Main drive reducer	LVSU
3	Bearing	NSK
4	Frequency converter	Delta
5	Electric appliance	OMRON
6	Leveling roll	MAHATMA
7	Main gear	MAHATMA
8	Feeding and discharging platform	MAHATMA
9	Cleaning cloth	Normal

Technical service requirements:

The on-site services to be undertaken by the seller include but are not limited to the following:

1) During the important commissioning of the buyer's equipment, in case of unstable operation or failure of the equipment, the Seller shall, according to the buyer's needs, timely send professionals to the site for long-term support, eliminate the failure and ensure stable operation; The duration and times of on-site security shall be determined according to the use needs of the buyer, and the Seller shall actively cooperate.

2) During the field commissioning of the buyer's equipment, the Seller shall respond within 48 hours after receiving the fault information from Party A, arrive at the site within 72 hours, and eliminate the fault within 1 working day.

3) After the equipment passes the acceptance, the warranty period shall refer to the requirements of the corresponding clauses of the contract.

4) After the equipment warranty period (1 years, calculated from the date of delivery), a wide range of preferential technical support will be provided for life.
 

Why should we Level it?

  The Leveling principle

Roll leveling is a simple and fast method to obtain high precision flat parts, plates or strips. In the past, for example, correction had to be done only by experienced older workers. And for roller leveling, anyone can quickly and easily master the processing method.

 

When roller leveling is used, a plate will be continuously bent for many times. From the entrance to the exit of the roller leveller, the groups of Levellers are arranged alternately. In this way, there is always one roller in the two relative levelling rollers for the lower roller. From the first levelling roller to the outlet, the degree of alternating bending gradually decreases. The bending process is similar to a gradually decreasing sine curve. Through elasto-plastic cross-bending and decreasing the amount of deformation, the plate will become flat, and more importantly, the elimination of stress and eventually leveling it!

 

Straightening directly after the follow-up processing, no longer time-consuming and laborious rework. So roll leveling is the material itself stress release, to achieve a flatness of a process! Eliminate internal stress, straighten flatness!

 

Problems may occur when processing unleveled coils:
 

Roll forming

During rolling molding, a roller is used to change the shape of the steel sheet coil through a series of processes. The defects of stress and flatness of raw materials make it difficult to realize accurate forming of coil. Due to the fast processing speed, the roughness defect of the roll will bring serious negative impact on the processing safety of the rolling molding line.

Stamping

The flatness defects and internal stresses in the coil can make accurate forming difficult. On the one hand, it may cause mold damage, on the other hand, it may lead to a decline in the quality of finished products. In addition, the flatness defect of raw materials may also cause the whole equipment to stop running and reduce the use efficiency of the equipment.

Shear plate

Shear processing will release the stress in the raw material, resulting in visible deformation of the material. The flatness defect of the coil will not guarantee the shear precision. The flatness of raw materials is a very important quality standard, because the sheared sheet is usually processed in a subsequent process.

Laser cutting line

Whether it is from sheet material, coil material to finished product, highly automated integrated processing line, smart factory, etc., the flatness defect of the coil material will not guarantee the cutting accuracy and is more likely to cause the loss of the laser head. After high-precision leveling It can improve efficiency and precision faster, save time and space,and reduce the cost of raw materials and accessories.

Deburring production line

In the process of deburring, the unevenness of the workpiece will lead to a decrease in the quality of the part. Some parts
cannot completely remove burrs or iron slag. After leveling, the workpiece can quickly improve the efficiency and quality
of deburring and reduce the rework rate and rate.
 

 

 

How to Operate the machine?

How to operate the hand wheel leveling machine

 

Step 1: measure material thickness, plane distortion

 

Step 2: put into the leveling machine in and out after adjusting the leveling machine

(in the case of loose material in the pass, adjust the handwheel downward until there is resistance. In the case of tight material in the pass, adjust the handwheel upward until there is resistance.)

 

Step 3: according to the front tight after the leveling operation precise adjustment.

When there is resistance in and out of the material, adjust the inlet down 1mm, the outlet does not move

 

Step 4: turn on the power and turn on automatic mode

 

Step 5: put the material into the leveling machine

 

Step 6: test the smoothness of the material, put the material on the marble platform to test.

If the material is not leveled by the leveler, adjust according to step 7

 

Step 7: Level Again

If the leveling effect has not been achieved, continue to adjust the import down 1mm, such as the front pressure is too large, you can adjust the export down leveling

 

Step 8: test the smoothness of the material to achieve the effect

 

Step 9: finish debugging, turn off the power and clean the inside and surface of the Machine.

 

FAQ

• 01.How much do you charge for the services

  One purchase, lifetime service. We always provide free online problem-solving, and if the warranty period is exceeded, all equipment parts can be purchased at the factory price.

• 02.Do you have after sales support?

  Yes, we are happy to give advice and we also have skilled technicians available 24hrs online. We need your machines running in order to keep your business running.

• 03.I am not sure if this machine suitable for my work?

  Don't worry, just tell me your working materials, specifications of workpieces, like width, thickness and length, then I will recommend you the most suitable machine for you.

• 04.Are you factory or trading company?

  We are factory, which manufactures CNC Leveling Machines , with 20 years experience in CNC machine's industry.

• 05.How can i do if the machine goes wrong?

  If confronted with such problems,online service is offered,you could contact our sales. Also,we offer engineer delivery service.Please contact us asap and don't try fix the machine by yourself or someone else. We will response within 12 hours as quick as we can to solve it for you
   

  Exhibition Shows

  

  Company Profile

  MAHATMA is a high-end brand of Guangdong Dayongsheng Science and Technology Co, Ltd. It is a high-tech enterprise dedicated to research and development, production and sales of precision metal leveling machines, automatic loading and unloading and leveling detection production lines.

  MAHATMA follows closely the development trend of precision leveling/straightening equipment in Germany and Switzerland, and cooperates with many institutes of higher learning, constantly carries out technological innovation and production improvement, and combines with the production demand of domestic small and medium-sized metal parts manufacturing enterprises, adopts innovative design ideas, advanced manufacturing technology and research and development. Production of hydraulic precision leveling machine, CNC precision leveling machine, quadruple precision leveling machine, six-fold leveling machine, automatic leveling tester, automatic loading and unloading leveling detection production line etc. MAHATMA has become an excellent manufacturer of general precision leveling equipment for plate and sheet parts in China. For customers to save manpower, create perfect workpieces, create maximum benefits, has been widely used in automobile and motorcycle accessories, precision chains, spinning machine parts, elevator parts, cabinets, saw blade matrix and other precision machinery manufacturing factories.

  MAHATMA has spent more than twety years developing various kinds of precision leveling and straightening machinery and equipment, mastering the core technology of precision leveling and straightening technology, many of which are pioneered by the industry. It is this spirit of continuous research and development that keeps MAHATMA competitive, excellent product performance, quality and service as well as high quality. The unit price of price ratio makes Mahart famous in the world and pushes the leveller into a new era. Always adhere to R&D - to solve customer innovation, production - to provide customers with high-quality equipment; Sales - to provide customers with satisfactory service as the company's philosophy, determined to become a global professional metal finishing equipment manufacturer, for the vast number of domestic and foreign machinery manufacturing enterprises to provide cost-effective equipment and services! Welcome friends from all walks of life to visit, guide and business negotiation